PVC card, pvc printing Film: Properties and Applications in Card Manufacturing

The Role of PVC Film in Modern Card Manufacturing 

Polyvinyl chloride (PVC) film is a cornerstone material in card production, valued for its durability, flexibility, and adaptability. From gift cards to RFID-enabled access cards, PVC film meets the diverse demands of functional and aesthetic applications. This article explores its properties and key uses in loyalty cards, transport systems, and more.

 Properties of PVC Film 

1. Durability: Resistant to wear, moisture, and bending, ensuring long-term performance for daily-use cards like hotel keys. 

2. Flexibility: Balances rigidity with malleability to prevent cracking during swiping or wallet storage. 

3. Printability: Smooth surface supports vibrant offset printing, enhancing visual appeal for gift cards and certificates. 

4. Customizable Thickness/Opacity: Ranges from 0.12mm (transport cards) to 0.3mm (loyalty cards), with opacity options to conceal embedded technologies. 

5. Lamination Compatibility: Enhances protection and finish via adhesive/non-adhesive layers (0.05–0.06mm). 

6. Chemical Resistance: Withstands oils and mild chemicals, ideal for industrial access cards.

 Applications in Card Manufacturing 

 1. Gift & Loyalty Cards 

- Material: 0.3mm white PVC film for offset printing. 

- Use Case: Coffee shop loyalty cards with durable, colorful designs.

 2. RFID Cards 

- Material: 0.15mm slim PVC film for chip embedding. 

- Use Case: Hotel key cards with secure RFID technology and branded printing. 

 3. Transport Cards 

- Material: 0.12mm opaque PVC film to protect chips/strips. 

- Use Case: Metro passes resisting daily wear and security requirements. 

 4. Lamination Solutions 

- 0.06mm Non-Adhesive: Customizable for badges. 

- 0.06mm Adhesive: Standard protection for discount cards. 

- 0.05mm Strong Adhesive: High-wear applications like access cards. 

 5. Business Cards & Certificates 

- 0.3mm PVC: Durable alternatives to paper, with glossy finishes for professional branding. 

 6. Scratch-Offs & Badges 

- 0.3mm Base + Lamination: Sturdy foundation for promotions or event credentials. 

 Why PVC Film Dominates 

- Adaptability: Tailored thicknesses and laminations meet specific needs. 

- Cost-Effectiveness: Balances performance with affordability. 

- Sustainability: Eco-friendly variants align with modern recycling trends. 

Conclusion 

PVC film’s versatility ensures its indispensability in card manufacturing. From enhancing user experiences through sleek RFID cards to ensuring security in transport systems, its durability and design flexibility continue to shape the future of connected services. As technology evolves, PVC film remains a reliable choice for creating cards that bridge functionality and aesthetics.